Product Details:
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Name: | Wire Bunching Machine | Single Wire Dia(mm): | Φ0.04~2.62 |
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Stranding Section Area(mm²): | 0.01~50.0mm2 | Core Wire Single Wire Dia(mm): | Φ0.5~6.0 |
Core Wire Stranding Outer Dia(mm): | Φ1.0~12.0 | Application: | Bare Copper Wires , Tinned Wires, Insulated Core Wire |
High Light: | Double twisting Wire bunching Machine,High speed Wire bunching Machine,Copper Wire Cable Bunching Machine |
Industrial Large Wire Bunching Machine For Bare Copper Wires , Tinned Wires
Wire Bunching Machine Characteristics:
New developed, instead of the traditional 400 tube bunching machine with high productivity(4.5times than the machine, especially for 1+6 conductors twisting), save energy, smaller size, lower noise etc.
Wire Bunching Machine Merits:
Main performance parameters
Equipment Model | FC-1000B | FC-1250B | FC-1600B |
Twisting Usage | Apply for the twisting of above seven pcs of bare copper wires, tinned wires, alloy aluminium wires etc of BVR and RVV),double twisting for core wires. | ||
Single Wire Dia(mm) | Φ0.3~2.14 | Φ0.5~2.52 | Φ0.5~2.52 |
Stranding Section Area(mm²) | 6.0~25.0 | 10.0~35.0 | 10.0~50.0 |
Core wire single wire dia(mm) | Φ2.0~4.0 | Φ3.0~6.0 | Φ3.0~6.0 |
Core wire stranding outer dia(mm) | Φ4.0~10.0 | Φ6.0~12.0 | Φ6.0~15.0 |
Pitch(mm) | 35-149(20) | 41-155(20) | 60-260(20) |
Direction of Lay | optional for right or left | ||
Take-up Bobbin(mm) Outer dia*bore*outer width |
Φ1000*Φ80*750 | Φ1250*Φ80*950 | Φ1600*Φ80*1180 |
Max Rotating Speed(rpm) | 1000(2000) | 800(1600 ) | 600(1200) |
Main motor power | 18.5KW | 22KW | 30KW |
Inverter power | 18.5KW | 22KW | 30KW |
Tension control method | Touch screen+ PLC+ magnetic powder clutch, ensure the constant tension from empty to full bobbin | ||
Magnetic powder clutch | 20kgf | 20kgf | 40kgf |
Protection | automatically brake/stop 1)wire inside and outside is broken 2)the preset length is arrived | ||
Brake mode | Electromagnetic brake | ||
Traversing method | Rolling wire with ring drive units, winding pitch and breadth are adjustable | ||
Lifting Mode | Electric traverse rod control lifting | ||
Operation mode | Touch Screen Operation | ||
Dimension(mm) | 4000L*2200W*2100H | 4500L*2600W*2500H | 5000L*3000W*3000H |
Mechanical Performance
1.Material: low carbon steel welded together.
2.Structure: the body by annealing and aging, to eliminate internal stress, and then boring by a precision boring machine to forming a molding.
1.Bunching Entry position: facing to the front door, at the right side of the machine (can be customization according to customer requirements to change to the left side).
2.Bunching Entry Mode : from the pay-off device through the disconnection sensing area, first to the total sub-line board (sub-hole by 1 +6 +12 + ... distribution), through first pressure mold, then the second Pressure mold, after entering the right spindle within the wire guide wheel. From the aluminum arch with porcelain ring and then into the left spindle within the wire guide wheel, and then through the center corner’s guide wheel to the leading wheel, Final to the aligner’s guide wheel to cable laying (see wire bunching entry pattern diagram)
1.Material: 40Cr steel forging after quenching and tempering treatment.
2.Accuracy: The shaft core outer face diameter and the bearing end face are ground to ensure concentricity and verticality with the axis.
3.Dynamic balance: Standard of G2.5 (0.03g of weight difference)
1.Material:¨ ZL104 / ¨45# steel
2.Accuracy: All end faces are positioned relative to the locating holes(less than 0.03 grams)
3.Dynamic balance: Accuracy of G2.5 (0.03 grams of weight difference)
1.Material: ¨ Japan imported SK5 ¨ Imported fiber glass
2.Shape: special appearance, reduce the wind resistance.
3.Weight tolerance : less than 0.03 grams per pair
1.Material: # 45 steel finished with heat treatment HRC30-40.
2.Hard chrome plated on the surface, not easy to wear
1.Material: ductile iron QT42-10.
2.Processing: CNC machine tooling
3.Accuracy: one processing hole end molding, to ensure concentricity.
1.Lubrication method: butter lubrication
2.Butter Model: LGMT2
3.Sealing method: mechanical oil retaining ring, keep the machine clean insid
Description | Model | Origin |
1.Host Motor | SIEMENS | |
2.Inverter | INOVANCE | |
3.PLC Programmer | INOVANCE | |
4.PLC Expander | INOVANCE | |
5.Touch Screen | Weinview | |
6.Electromagnetic Brake | WREZUN | |
7.Magnetic Clutch | CHAIN TAIL | |
8.Spindle Bearings | 1SET | SWEDEN SKF |
Other Bearings | 1SET | JAPAN NSK |
9.Timing Belt | 1SET | US GATES |
10.Cable Laying Device | SHANXI Tian Xiang | |
11.¨Manual hydraulic pump | TAIWAN SHUNXIN | |
¨Electrical hydraulic pump | ||
¨Electrical screw rod+Motor | ||
12.Tension Controller | TAIWAN | |
13.Bow | 1SET | ¨Japan SK5 /¨Fiber glass |
14.Body | 1SET | Self-processing |
15.Spindle | 2pcs | Self-processing |
16.Aluminum Plate | 2pcs | Self-processing |
17.Timing Pulley | 1SET | SHANGHAI FENGKE |
18.Bearing Housings | 1SET | Self-processing |
19.Disc | 2pcs | Self-processing |
20.Transmission Shaft | 1pcs | Subcontracting |
21.Leading Wheel | 1SET | Self-processing with hard chrome plating |
22.Wire guide wheel | 6pcs | Self-processing with hard chrome plating |
No. | Description | Model | Qty | Remark |
1 | Spindle guide wheel | (with Bearings) | 1SET | |
2 | Wire guide wheel | (with Bearings) | 1SET | |
3 | Loops in Bow | 3pcs | ||
4 | Split plate porcelain ring | Φ6.8 | 3pcs | |
5 | Stranded Die | Client provide | ||
6-9 | Timing belt | 1pcs | ||
10 | Spool Top sleeve | According to customer’s reel drawings | 1SET | |
11 | SKF Butter | LGMT2/1 |
1 Bottle |
1KG |
12 | Grease gun | 1pcs | ||
13 | Tool | With hex wrench, open wrench and etc | 1SET | |
14 | Operating instructions | 1SET | ||
15 | Electrical Schematic | 1SET | ||
16 | Inverter manual | 1pcs |
Contact Person: Miss. Nicole
Tel: +8618914960689
Fax: 86-512-57699189