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Precision Copper Wire Bunching Machine Low Carbon Steel Structure

China Kunshan Fuchuan Electrical and Mechanical Co.,ltd certification
China Kunshan Fuchuan Electrical and Mechanical Co.,ltd certification
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Precision Copper Wire Bunching Machine Low Carbon Steel Structure

Precision Copper Wire Bunching Machine Low Carbon Steel Structure
Precision Copper Wire Bunching Machine Low Carbon Steel Structure

Large Image :  Precision Copper Wire Bunching Machine Low Carbon Steel Structure

Product Details:
Place of Origin: China Kunshan
Brand Name: FUCHUAN
Certification: CE
Model Number: 200B
Payment & Shipping Terms:
Minimum Order Quantity: 1set
Price: negotiable
Packaging Details: simple packing
Delivery Time: 8weeks
Payment Terms: T/T
Supply Ability: 3000 Sets per month

Precision Copper Wire Bunching Machine Low Carbon Steel Structure

Product Name: Copper Wire Bunching Machine Advantage: Precision
Control: Electrical Control Structure: Low Carbon Steel Structure
Spool Specifications: φ200mm ×31mm×φ135mm Max Speed: 3000RPM
Strand Lay Length: 0.8~ 4.0mm 14 Class Main Motor: 2.2KW
High Light:

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Precision Copper Wire Bunching Machine

Precision Copper Wire Bunching Machine Low Carbon Steel Structure​

Copper Wire Bunching Machine Merits:
1. Spindle and aluminum plate finish: after high-speed dynamic balancer processing; noise less than 75 decibels
2. Electrical control: user-friendly touch screen interface operation, control by the PLC programmer + inverter
3. Bow use Japan imported SK5, finished with heat treatment, the surface of hard chrome
4. Transmission system: drive with synchronous belts , laying accurate, no internal lubrication position, no waste products effect by refueling and machine cleaning
5. Change the lay length: easy to operate, just change the leading wheel according to the lay length sheet
Copper Wire Bunching Machine main performance parameters
1. Application: over 7 pcs alloy wires, tinned wire, enameled wire and etc. 1 + 6 can replace twisting with stranding
2. Mono-filament diameter range: φ0.025 ~ φ0.08mm
3. Twisted wire diameter range: φ0.075~ φ0.24mm
4. Stranded cross-sectional area: 0.0034~ 0.035mm²
5. Spool specifications: φ200mm ×31mm×φ135mm(or customerized with client’s drawings)
6. Max speed : 3000RPM(Design speed);
7. Cable laying: φ15mm light rod bearing type ,rolling lay length and distance can be accurately adjusted
8. Strand lay length: 0.8~ 4.0mm 14 class
9. Main motor: 2.2KW AC motor
10. Assembly volume: about 10Kg
11. Twisted direction: left and right direction can be arbitrarily selected, pull the switch bar to change the direction,easy operation
12. Brake: With electromagnetic brakes, can achieve automatic braking when internal /external disconnection, and meet setting meters
13. Tension control: magnetic clutch control thread tension, by the PLC program controller automatically adjust the tension, keep the tension constant

Copper Wire Bunching Machine Mechanical Performance
1. Body structure:
1) Material: low carbon steel welded together.
2) Structure: the body by annealing and aging, to eliminate internal stress, and then boring by a precision boring machine to forming a molding.
2. Bunching Entry part:
1) Bunching Entry position: facing to the front door, at the right side of the machine (can be customization according to customer requirements to change to the left side).
2) Bunching Entry Mode : from the pay-off device through the disconnection sensing area, first to the total sub-line board (sub-hole by 1 +6 +12 + ... distribution), through first pressure mold, then the second Pressure mold, after entering the right spindle within the wire guide wheel. From the aluminum arch with porcelain ring and then into the left spindle within the wire guide wheel, and then through the center corner’s guide wheel to the leading wheel, Final to the aligner’s guide wheel to cable laying (see wire bunching entry pattern diagram)
3. Spindle:
1) Material: 40Cr steel forging after quenching and tempering treatment.
2) Accuracy: The shaft core outer face diameter and the bearing end face are ground to ensure concentricity and verticality with the axis.
3) Dynamic balance: Standard of G2.5 (0.03 grams of weight difference)
4. Aluminum plate:
1) Material: ZL104
2) Accuracy: All end faces are positioned relative to the locating holes(less than 0.03 grams)
3) Dynamic balance: Accuracy of G2.5 (0.03 grams of weight difference)
5. Bow
1) Material: Japan imported SK5.
2) Shape: special appearance, reduce the wind resistance.
3) Weight tolerance : less than 0.03 grams per pair
6. Transmission part: with imported synchronous belt drive, laying length accurate
7. Wire entry wheel:
1) Material: # 45 steel finished with heat treatment HRC30-40.
2) Hard chrome plated on the surface, not easy to wear

Copper Wire Bunching Machine Detail Specification:


Description Model Origin
1.Host Motor 2.2KW-4P 380V 50Hz SIEMENS
2.Inverter 2.2KW INOVANCE
3.PLC Programmer 32MR INOVANCE
5.Touch Screen 7 inches RGB WEINVIEW
6.Electromagnetic Brake 6KG Tai Wan Weizheng
7.Magnetic Clutch 0.05KG Japan OPC
8.Spindle Bearings 1SET SWEDEN SKF
Other Bearings 1SET JAPAN NSK
9.Timing Belt 1SET US GATES
10.Cable Laying Device GP20(Special bi-direction) SHANXI Tianxiang
11.Tension Controller WLK-0.5A TAIWAN
12.Bow 1SET Japan
13.Body 1SET Self-processing
14.Spindle 2pcs Self-processing
15.Aluminum Plate 2pcs Self-processing
16.Timing Pulley 1SET Wu Xi
17.Bearing Housings 1SET Self-processing
18.Disc 2pcs Self-processing

Copper Wire Bunching Machine Spare parts sheet


No. Description Model Qty Remark
1 Operating instructions   1SET  
2 Electrical Schematic   1SET  
3 Inverter manual   1pcs  
4 Spindle guide wheel Φ46(with 696 ZZ Bearings) 1SET  
5 Wire guide wheel Φ34(693AZZ Bearings) 1SET  
6 Loops in Bow Bilateral porcelain ring 3pcs  
7 Split plate porcelain ring Φ4.0 3pcs  
8 Stranded Die None    
9-11 Timing belt 5M-450*10 1pcs  


Contact Details
Kunshan Fuchuan Electrical and Mechanical Co.,ltd

Contact Person: Nicole

Tel: +8618914960689

Fax: 86-512-57699189

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