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High Precision Copper Wire Bunching Machine With Low Carbon Steel Body

China Kunshan Fuchuan Electrical and Mechanical Co.,ltd certification
China Kunshan Fuchuan Electrical and Mechanical Co.,ltd certification
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High Precision Copper Wire Bunching Machine With Low Carbon Steel Body

High Precision Copper Wire Bunching Machine With Low Carbon Steel Body
High Precision Copper Wire Bunching Machine With Low Carbon Steel Body

Large Image :  High Precision Copper Wire Bunching Machine With Low Carbon Steel Body

Product Details:
Place of Origin: China Kunshan
Brand Name: FUCHUAN
Certification: CE
Model Number: 200B
Payment & Shipping Terms:
Minimum Order Quantity: 1set
Price: negotiable
Packaging Details: simple packing
Delivery Time: 8weeks
Payment Terms: T/T
Supply Ability: 3000 Sets per month

High Precision Copper Wire Bunching Machine With Low Carbon Steel Body

Product Name: Copper Wire Bunching Machine Feature: High Precision
Twisted Wire Diameter Range: φ0.075~ φ0.24mm Stranded Cross-sectional Area: 4.0.0034~ 0.035mm²
Spool Specifications: φ200mm ×31mm×φ135mm Max Speed: 3000RPM
Strand Lay Length: 0.8~ 4.0mm 14 Class Main Motor: 2.2KW AC Motor
High Light:

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Steel Copper Bunching Machine

High Precision Copper Wire Bunching Machine With Low Carbon Steel Body
1. High speed, good stability
2. Automatic tension control: When stranding, the reel take-up from the empty to the full , the tension must be increased (With the touch screen Free Set the data) The machine can automatically adjust the tension smoothly, keep the tension uniform variation ,Can achieve tension setting while working .
3. Over-line system: The latest structure, the wire from the spindle directly across the guide wheel to the bow belt, the bow (with) a unique semi-circular groove design, with the bow with a semicircle porcelain ring line to avoid high-speed operation due to wind resistance Caused by stranding scratch, jump shares phenomenon
4. Spindle lubrication: butter lubrication (Oil lubrication defects: the oil’s temperature increases while high-speed operation , and the oil mist will concentrate into beads on the wall , falling to the reel and pollute the conductor, cause blister when conduct insulating )
5. Change the lay length: easy to operate, just change the leading wheel according to the lay length sheet
6. Pressing device: equipped with two pressing devices to ensure the roundness of the conductor after twisting, to protect the product characteristics of thin-walled insulation line, effectively reduce the wear and tear of insulating materials.
7. Meter counting way: the latest domestic design, with spindle meters; the same machine twisted with a conductor specifications, meter error in one ten thousandth
main performance parameters
1. Application: over 7 pcs alloy wires, tinned wire, enameled wire and etc. 1 + 6 can replace twisting with stranding
2. Mono-filament diameter range: φ0.025 ~ φ0.08mm
3. Twisted wire diameter range: φ0.075~ φ0.24mm
4. Stranded cross-sectional area: 0.0034~ 0.035mm²
5. Spool specifications: φ200mm ×31mm×φ135mm(or customerized with client’s drawings)
6. Max speed : 3000RPM(Design speed);
7. Cable laying: φ15mm light rod bearing type ,rolling lay length and distance can be accurately adjusted
8. Strand lay length: 0.8~ 4.0mm 14 class
9. Main motor: 2.2KW AC motor
10. Assembly volume: about 10Kg
11. Twisted direction: left and right direction can be arbitrarily selected, pull the switch bar to change the direction,easy operation
12. Brake: With electromagnetic brakes, can achieve automatic braking when internal /external disconnection, and meet setting meters
13. Tension control: magnetic clutch control thread tension, by the PLC program controller automatically adjust the tension, keep the tension constant
14. Machine drive bearings: main shaft with Sweden SKF bearings , the others are Japan NSK bearings
15. Timing belt: import from US
16. Spool loading/unloading : Manual up and down the line, no lift.
17. Spindle lubrication: butter lubrication
18. Noise index: less than 75dB
19. Machine size (mm): 2000L × 960W × 1100H
20. Weight: 1200 Kg
21. Coating: RAL5015 light blue (can be customization according to customer requirements)
Mechanical Performance
1. Body structure:
1) Material: low carbon steel welded together.
2) Structure: the body by annealing and aging, to eliminate internal stress, and then boring by a precision boring machine to forming a molding.
2. Bunching Entry part:
1) Bunching Entry position: facing to the front door, at the right side of the machine (can be customization according to customer requirements to change to the left side).
2) Bunching Entry Mode : from the pay-off device through the disconnection sensing area, first to the total sub-line board (sub-hole by 1 +6 +12 + ... distribution), through first pressure mold, then the second Pressure mold, after entering the right spindle within the wire guide wheel. From the aluminum arch with porcelain ring and then into the left spindle within the wire guide wheel, and then through the center corner’s guide wheel to the leading wheel, Final to the aligner’s guide wheel to cable laying (see wire bunching entry pattern diagram)
3. Spindle:
1) Material: 40Cr steel forging after quenching and tempering treatment.
2) Accuracy: The shaft core outer face diameter and the bearing end face are ground to ensure concentricity and verticality with the axis.
3) Dynamic balance: Standard of G2.5 (0.03 grams of weight difference)
4. Aluminum plate:
1) Material: ZL104
2) Accuracy: All end faces are positioned relative to the locating holes(less than 0.03 grams)
3) Dynamic balance: Accuracy of G2.5 (0.03 grams of weight difference)
5. Bow
1) Material: Japan imported SK5.
2) Shape: special appearance, reduce the wind resistance.
3) Weight tolerance : less than 0.03 grams per pair
6. Transmission part: with imported synchronous belt drive, laying length accurate
7. Wire entry wheel:
1) Material: # 45 steel finished with heat treatment HRC30-40.
2) Hard chrome plated on the surface, not easy to wear
8. Spindle housing:
1) Material: ductile iron QT42-10.
2) Processing: CNC machine tooling
3) Accuracy: one processing hole end molding, to ensure concentricity.

9. Dynamic power : 1KW
10. Installed power : 2.2KW
Detail Specification:

Description Model Origin
1.Host Motor 2.2KW-4P 380V 50Hz SIEMENS
2.Inverter 2.2KW INOVANCE
3.PLC Programmer 32MR INOVANCE
5.Touch Screen 7 inches RGB WEINVIEW
6.Electromagnetic Brake 6KG Tai Wan Weizheng
7.Magnetic Clutch 0.05KG Japan OPC
8.Spindle Bearings 1SET SWEDEN SKF
Other Bearings 1SET JAPAN NSK
9.Timing Belt 1SET US GATES
10.Cable Laying Device GP20(Special bi-direction) SHANXI Tianxiang
11.Tension Controller WLK-0.5A TAIWAN
12.Bow 1SET Japan
13.Body 1SET Self-processing
14.Spindle 2pcs Self-processing
15.Aluminum Plate 2pcs Self-processing
16.Timing Pulley 1SET Wu Xi
17.Bearing Housings 1SET Self-processing
18.Disc 2pcs Self-processing
19.Transmission Shaft 1pcs Subcontracting
20.Leading Wheel 1SET Self-processing surface with hard chrome plating
21.Wire guide wheel 6pcs Self-processing surface with hard chrome plating

Spare parts sheet

No. Description Model Qty Remark
1 Operating instructions   1SET  
2 Electrical Schematic   1SET  
3 Inverter manual   1pcs  
4 Spindle guide wheel Φ46(with 696 ZZ Bearings) 1SET  
5 Wire guide wheel Φ34(693AZZ Bearings) 1SET  
6 Loops in Bow Bilateral porcelain ring 3pcs  
7 Split plate porcelain ring Φ4.0 3pcs  
8 Stranded Die None    
9-11 Timing belt 5M-450*10 1pcs  
12 Spool Top sleeve Φ200 spool 1SET  
13 SKF Butter LGMT2/1


14 Grease gun   1pcs  
15 Tool   1SET  


Contact Details
Kunshan Fuchuan Electrical and Mechanical Co.,ltd

Contact Person: Nicole

Tel: +8618914960689

Fax: 86-512-57699189

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