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Home ProductsCopper Wire Bunching Machine

High Precision Copper Wire Bunching Machine With Low Carbon Steel Body

Good quality Wire Twisting Machine for sales
Good quality Wire Twisting Machine for sales
The machine from Fuchuan is with high quality.We have confidence of its machine. And we have cooperation for many years. No 1 machine in China.

—— Mr Robert Klimko

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High Precision Copper Wire Bunching Machine With Low Carbon Steel Body

China High Precision Copper Wire Bunching Machine With Low Carbon Steel Body supplier

Large Image :  High Precision Copper Wire Bunching Machine With Low Carbon Steel Body

Product Details:

Place of Origin: China Kunshan
Brand Name: FUCHUAN
Certification: ISO9001:2008
Model Number: 200B

Payment & Shipping Terms:

Minimum Order Quantity: 1set
Price: negotiable
Packaging Details: simple packing
Delivery Time: 8weeks
Payment Terms: T/T
Supply Ability: 3000 Sets per month
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Detailed Product Description
Product Name: Copper Wire Bunching Machine Feature: High Precision
Twisted Wire Diameter Range: φ0.075~ φ0.24mm Stranded Cross-sectional Area: 4.0.0034~ 0.035mm²
Spool Specifications: φ200mm ×31mm×φ135mm Max Speed: 3000RPM
Strand Lay Length: 0.8~ 4.0mm 14 Class Main Motor: 2.2KW AC Motor

High Precision Copper Wire Bunching Machine With Low Carbon Steel Body
 
Merits:
 
1. High speed, good stability
2. Automatic tension control: When stranding, the reel take-up from the empty to the full , the tension must be increased (With the touch screen Free Set the data) The machine can automatically adjust the tension smoothly, keep the tension uniform variation ,Can achieve tension setting while working .
3. Over-line system: The latest structure, the wire from the spindle directly across the guide wheel to the bow belt, the bow (with) a unique semi-circular groove design, with the bow with a semicircle porcelain ring line to avoid high-speed operation due to wind resistance Caused by stranding scratch, jump shares phenomenon
4. Spindle lubrication: butter lubrication (Oil lubrication defects: the oil’s temperature increases while high-speed operation , and the oil mist will concentrate into beads on the wall , falling to the reel and pollute the conductor, cause blister when conduct insulating )
5. Change the lay length: easy to operate, just change the leading wheel according to the lay length sheet
6. Pressing device: equipped with two pressing devices to ensure the roundness of the conductor after twisting, to protect the product characteristics of thin-walled insulation line, effectively reduce the wear and tear of insulating materials.
7. Meter counting way: the latest domestic design, with spindle meters; the same machine twisted with a conductor specifications, meter error in one ten thousandth
 
main performance parameters
 
1. Application: over 7 pcs alloy wires, tinned wire, enameled wire and etc. 1 + 6 can replace twisting with stranding
2. Mono-filament diameter range: φ0.025 ~ φ0.08mm
3. Twisted wire diameter range: φ0.075~ φ0.24mm
4. Stranded cross-sectional area: 0.0034~ 0.035mm²
5. Spool specifications: φ200mm ×31mm×φ135mm(or customerized with client’s drawings)
6. Max speed : 3000RPM(Design speed);
7. Cable laying: φ15mm light rod bearing type ,rolling lay length and distance can be accurately adjusted
8. Strand lay length: 0.8~ 4.0mm 14 class
9. Main motor: 2.2KW AC motor
10. Assembly volume: about 10Kg
11. Twisted direction: left and right direction can be arbitrarily selected, pull the switch bar to change the direction,easy operation
12. Brake: With electromagnetic brakes, can achieve automatic braking when internal /external disconnection, and meet setting meters
13. Tension control: magnetic clutch control thread tension, by the PLC program controller automatically adjust the tension, keep the tension constant
14. Machine drive bearings: main shaft with Sweden SKF bearings , the others are Japan NSK bearings
15. Timing belt: import from US
16. Spool loading/unloading : Manual up and down the line, no lift.
17. Spindle lubrication: butter lubrication
18. Noise index: less than 75dB
19. Machine size (mm): 2000L × 960W × 1100H
20. Weight: 1200 Kg
21. Coating: RAL5015 light blue (can be customization according to customer requirements)
 
Mechanical Performance
 
1. Body structure:
 
1) Material: low carbon steel welded together.
2) Structure: the body by annealing and aging, to eliminate internal stress, and then boring by a precision boring machine to forming a molding.
 
2. Bunching Entry part:
 
1) Bunching Entry position: facing to the front door, at the right side of the machine (can be customization according to customer requirements to change to the left side).
2) Bunching Entry Mode : from the pay-off device through the disconnection sensing area, first to the total sub-line board (sub-hole by 1 +6 +12 + ... distribution), through first pressure mold, then the second Pressure mold, after entering the right spindle within the wire guide wheel. From the aluminum arch with porcelain ring and then into the left spindle within the wire guide wheel, and then through the center corner’s guide wheel to the leading wheel, Final to the aligner’s guide wheel to cable laying (see wire bunching entry pattern diagram)
 
3. Spindle:
 
1) Material: 40Cr steel forging after quenching and tempering treatment.
2) Accuracy: The shaft core outer face diameter and the bearing end face are ground to ensure concentricity and verticality with the axis.
3) Dynamic balance: Standard of G2.5 (0.03 grams of weight difference)
 
4. Aluminum plate:
 
1) Material: ZL104
2) Accuracy: All end faces are positioned relative to the locating holes(less than 0.03 grams)
3) Dynamic balance: Accuracy of G2.5 (0.03 grams of weight difference)
 
5. Bow
 
1) Material: Japan imported SK5.
2) Shape: special appearance, reduce the wind resistance.
3) Weight tolerance : less than 0.03 grams per pair
 
6. Transmission part: with imported synchronous belt drive, laying length accurate
 
7. Wire entry wheel:
 
1) Material: # 45 steel finished with heat treatment HRC30-40.
2) Hard chrome plated on the surface, not easy to wear
 
8. Spindle housing:
 
1) Material: ductile iron QT42-10.
2) Processing: CNC machine tooling
3) Accuracy: one processing hole end molding, to ensure concentricity.

 
9. Dynamic power : 1KW
 
10. Installed power : 2.2KW
 
Detail Specification:
 

DescriptionModelOrigin
1.Host Motor2.2KW-4P 380V 50HzSIEMENS
2.Inverter2.2KWINOVANCE
3.PLC Programmer32MRINOVANCE
4.PLC ExpanderVB-3AINOVANCE
5.Touch Screen7 inches RGBWEINVIEW
6.Electromagnetic Brake6KGTai Wan Weizheng
7.Magnetic Clutch0.05KGJapan OPC
8.Spindle Bearings1SETSWEDEN SKF
Other Bearings1SETJAPAN NSK
9.Timing Belt1SETUS GATES
10.Cable Laying DeviceGP20(Special bi-direction)SHANXI Tianxiang
11.Tension ControllerWLK-0.5ATAIWAN
12.Bow1SETJapan
13.Body1SETSelf-processing
14.Spindle2pcsSelf-processing
15.Aluminum Plate2pcsSelf-processing
16.Timing Pulley1SETWu Xi
17.Bearing Housings1SETSelf-processing
18.Disc2pcsSelf-processing
19.Transmission Shaft1pcsSubcontracting
20.Leading Wheel1SETSelf-processing surface with hard chrome plating
21.Wire guide wheel6pcsSelf-processing surface with hard chrome plating

 
Spare parts sheet
 

No.DescriptionModelQtyRemark
1Operating instructions 1SET 
2Electrical Schematic 1SET 
3Inverter manual 1pcs 
4Spindle guide wheelΦ46(with 696 ZZ Bearings)1SET 
5Wire guide wheelΦ34(693AZZ Bearings)1SET 
6Loops in BowBilateral porcelain ring3pcs 
7Split plate porcelain ringΦ4.03pcs 
8Stranded DieNone  
9-11Timing belt5M-450*101pcs 
12Spool Top sleeveΦ200 spool1SET 
13SKF ButterLGMT2/1

1
Bottle

1KG
14Grease gun 1pcs 
15Tool 1SET 

 

Contact Details
Kunshan Fuchuan Electrical and Mechanical Co.,ltd

Contact Person: Fuchuan Sales Dept

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