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Automatic Tension Control Wire Extruder Machine With Security Protection

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Automatic Tension Control Wire Extruder Machine With Security Protection

Automatic Tension Control Wire Extruder Machine With Security Protection
Automatic Tension Control Wire Extruder Machine With Security Protection

Large Image :  Automatic Tension Control Wire Extruder Machine With Security Protection

Product Details:
Place of Origin: China JiangSu
Brand Name: Fuchuan
Certification: ISO9001:2008
Model Number: FC-650B-2
Payment & Shipping Terms:
Minimum Order Quantity: Negotiation
Price: Negotiable
Packaging Details: normal packing
Delivery Time: 45days
Payment Terms: T/T, L/C
Supply Ability: 500 sets one year

Automatic Tension Control Wire Extruder Machine With Security Protection

Description
Color: Sky Blue Control: Automatic Tension Control
Function: Security Protection Core Wire Single Wire Dia(mm): Φ1.0~4.0
Core Wire Stranding Outer Dia(mm): Φ2.0~8.0 Pitch(mm): 20-160(34 Classes)
High Light:

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wire stranding machine

Automatic Tension Control Wire Extruder Machine With Security Protection

 

Wire Extruder Machine Merits:

  • High speed, good stability (the motor through the rigid coupling directly connected with the drive shaft)
  • Automatic tension control: When stranding, the reel take-up from the empty to the full , the tension must be increased (With the touch screen Free Set the data) The machine can automatically adjust the tension smoothly, keep the tension uniform variation ,Can achieve tension real time setting while working .
  • Over-line system: The latest structure, the wire from the spindle directly across the guide wheel to the bow belt, the bow (with) a unique semi-circular groove design, with the bow with a semicircle porcelain ring line to avoid high-speed operation due to wind resistance Caused by stranding scratch, jump shares phenomenon
  • Spindle lubrication: butter lubrication (Oil lubrication defects: the oil’s temperature increases while high-speed operation , and the oil mist will concentrate into beads on the wall , falling to the reel and pollute the conductor, cause blister when conduct insulating )
  • Security protection: If the door contact is not in place, lift contact is not in place, internal and external wire broken error display in the touch screen on the automatic alarm or can not start to work
  •  

Main performance parameters

  • Application: cores twister and conductor stranding ,such as bare wire, tinned wire, nickel wire ,silver plated wire,enameled wire,copper clad aluminum,, alloy wire and etc. 1 + 6 can replace twisting with stranding
  • Twisted direction: left and right direction can be arbitrarily selected, pull the switch bar to change the direction,easy operation
  • Brake: With electromagnetic brakes, can achieve automatic braking when internal /external disconnection, and meet setting meters
  • Tension control: magnetic clutch control thread tension, by the PLC program controller automatically adjust the tension, keep the tension constant
  • Machine drive bearings:Japan NSK bearings
  • Timing belt: import from US
  • Spool lifting :¨ Manual lifting ¨ Electric lifting
  • Spindle lubrication: butter lubrication
  • Noise index: about dB
  • Painting: RAL5015 light blue (can be customization according to customer requirements)
  • Packing: waterproof simple packaging
  • Direction: left hand machine, i.e, facing to the front door,pay-off on the right (can be customization according to customer requirements)
  • Body and door seal: plastic seal
  • Spindle bearing Seal: Mechanical oil retaining ring
Equipment Model FC-500B FC-650B FC-650B-2
Twisting Usage Apply for the twisting of above seven pcs of bare copper wires, tinned wires, silver jacketed wires and enameled wires),double twisting for core wires.
 Single Wire Dia(mm) Φ0.08~0.45 Φ0.15~1.04 Φ0.38~1.7
Stranding Section Area(mm²) 0.05~2.5 0.35~6.0 1.0~16

Core wire single wire dia(mm)
Φ0.5~1.5 Φ0.5~3.0 Φ1.0~4.0

Core wire stranding outer dia(mm)
Φ1.0~3.0 Φ1.0~6.0 Φ2.0~8.0
Pitch(mm) 6.3-52.3(24 Classes) 11.6-100(34 Classes) 20-160(34 Classes)
Direction of Lay optional for right or left
Take-up Bobbin(mm)
Outer dia*bore*outer width
Φ500*Φ56*375 Φ500*Φ127*375 Φ630*Φ56*475 Φ630*Φ127*475 Φ630*Φ56*475 Φ630*Φ127*475
Max Rotating Speed(rpm) 3000RPM(6000TPM) 2000RPM(4000TPM) 1600RPM(3200TPM)
Main motor power 5.5KW 7.5KW 11KW
Inverter power 5.5KW 7.5KW 11KW
 Tension control method Touch screen+ PLC+ magnetic powder clutch, ensure the constant tension from empty to full bobbin
Magnetic powder clutch 1.2kgf 5kgf 10kgf
Protection automatically brake/stop 1)wire inside and outside is broken
2)the preset length is arrived
Brake mode Electromagnetic brake
 Traversing method Rolling wire with ring drive units, winding pitch and breadth are adjustable
Operation mode Touch Screen Operation

Dimension(mm)
2680L*1250W*1500H 3300L*1550W*1800H 3400L*1600W*1800H

 

Mechanical Performance

  • Body structure:

1.Material: low carbon steel welded together.

2.Structure: the body by annealing and aging, to eliminate internal stress, and then boring by a precision boring machine to forming a molding.

  • Bunching Entry part:

1.Bunching Entry position: facing to the front door, at the right side of the machine (can be customization according to customer requirements to change to the left side).

2.Bunching Entry Mode : from the pay-off device through the disconnection sensing area, first to the total sub-line board (sub-hole by 1 +6 +12 + ... distribution), through first pressure mold, then the second Pressure mold, after entering the right spindle within the wire guide wheel. From the aluminum arch with porcelain ring and then into the left spindle within the wire guide wheel, and then through the center corner’s guide wheel to the leading wheel, Final to the aligner’s guide wheel to cable laying (see wire bunching entry pattern diagram)

  • Spindle:

1.Material: 40Cr steel forging after quenching and tempering treatment.

2.Accuracy: The shaft core outer face diameter and the bearing end face are ground to ensure concentricity and verticality with the axis.

3.Dynamic balance: Standard of G2.5 (0.03g of weight difference)

  • ¨Aluminum plate / ¨ Rotation Arm

1.Material:¨ ZL104 / ¨45# steel

2.Accuracy: All end faces are positioned relative to the locating holes(less than 0.03 grams)

3.Dynamic balance: Accuracy of G2.5 (0.03 grams of weight difference)

  • Bow

1.Material: ¨ Japan imported SK5 ¨ Imported fiber glass

2.Shape: special appearance, reduce the wind resistance.

3.Weight tolerance : less than 0.03 grams per pair

  • Transmission part: with imported synchronous belt drive, laying length accurate
  • Wire entry wheel:

1.Material: # 45 steel finished with heat treatment HRC30-40.

2.Hard chrome plated on the surface, not easy to wear

  • Spindle housing:

1.Material: ductile iron QT42-10.

2.Processing: CNC machine tooling

3.Accuracy: one processing hole end molding, to ensure concentricity.

 

Wire Extruder Machine Details

 

Automatic Tension Control Wire Extruder Machine With Security Protection 0

Contact Details
Kunshan Fuchuan Electrical and Mechanical Co.,ltd

Contact Person: Fuchuan Sales Dept

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