Air Cooling Copper Wire Grouping Machine Total Power 22kw Suitable for Industrial Wire Processing and Grouping Applications

Product Description:

The Copper Wire Bunching Machine is a highly efficient and versatile piece of equipment designed specifically for the stranding and twisting of copper and nickel wires. This advanced machine, also known as the Copper Wire Intertwining Machine or Copper Wire Wrapping Machine, is engineered to meet the demanding requirements of modern wire manufacturing industries. With its robust construction and precise control systems, it ensures consistent quality and performance in producing tightly stranded wire bundles suitable for a wide range of electrical and industrial applications.

One of the key features of this Copper Wire Bunching Machine is its capability to handle a stranding area ranging from 1.0 to 10.0mm². This wide range allows the machine to accommodate various wire gauges, making it suitable for producing both fine and relatively thick wire strands. The versatility in wire size handling makes it an indispensable tool for manufacturers looking to produce customized wire products with specific electrical and mechanical properties.

The machine dimensions of 2500 x 1200 x 1600 mm reflect its compact yet sturdy design, allowing it to fit comfortably within most production environments without occupying excessive floor space. Despite its relatively moderate size, this Copper Wire Intertwining Machine is built to deliver high throughput and reliable operation. Its well-thought-out layout facilitates easy maintenance and quick setup, minimizing downtime and enhancing productivity.

Designed to work efficiently with both nickel and copper wires, the Copper Wire Wrapping Machine ensures excellent compatibility with these commonly used conductive materials. Nickel wire, known for its corrosion resistance and high-temperature performance, and copper wire, prized for its superior electrical conductivity, can both be processed with precision. This dual compatibility expands the machine's usability across various sectors, including electronics, automotive, telecommunications, and power distribution.

The machine produces twisted wire bundles with an outer diameter ranging from 1.0 to 4.0 mm. This precise control over the twisted outer diameter ensures that the final product meets stringent industry standards and customer specifications. Such precision is critical in applications where wire flexibility, strength, and conductivity are paramount. Whether for creating cable cores, winding components, or other specialized wire assemblies, the Copper Wire Intertwining Machine delivers consistent and high-quality results.

Powered by a total power capacity of 22 kW, this Copper Wire Wrapping Machine combines energy efficiency with robust performance. The power system is designed to provide smooth and stable operation, even under continuous heavy-duty usage. This ensures that the machine maintains optimal speed and torque during the stranding process, preventing wire damage and ensuring uniform twisting. The energy-efficient design also contributes to lower operational costs and a reduced environmental footprint.

In summary, the Copper Wire Bunching Machine stands out as a reliable and efficient solution for producing high-quality stranded wire products. Its ability to process wire cross-sections from 1.0 to 10.0mm², combined with its compact dimensions and compatibility with both copper and nickel wires, makes it a versatile asset in any wire manufacturing facility. The precise control over twisted outer diameter and the powerful 22 kW drive system further enhance its performance and reliability.

Whether referred to as a Copper Wire Intertwining Machine or a Copper Wire Wrapping Machine, this equipment is designed to meet the evolving needs of wire production, ensuring excellent quality and productivity. By integrating this machine into your production line, you can achieve superior wire stranding results, improve operational efficiency, and maintain a competitive edge in the market.

Features:

• Product Name: Copper Wire Bunching Machine
• Operating Speed: 1400 RPM for efficient processing
• Twist Type: Double Twist for enhanced wire strength
• Stranding Area: Suitable for 1.0-10.0mm² wire sizes
• Machine Dimensions: 2500 x 1200 x 1600 mm
• Overall Dimension: 3000 x 1000 x 1800 mm
• Functions as a Copper Wire Interweaving Machine for uniform wire bunching
• Operates as a Copper Wire Twisting Machine to ensure high-quality twist
• Acts as a Copper Wire Interlacing Machine to improve wire flexibility and durability

Technical Parameters:

Applications:

The Fuchuan FC-801C Copper Wire Bunching Machine is an advanced piece of equipment designed specifically for the efficient processing of copper wires. As a Copper Wire Wrapping Machine, it excels in bundling multiple copper strands together with precision and consistency, making it an essential tool in wire manufacturing industries. Its robust air cooling system ensures continuous operation without overheating, making it reliable for long production runs.

In various industrial scenarios, the FC-801C serves as an indispensable Copper Wire Interweaving Machine. It is commonly used in factories where multiple copper wires need to be intricately intertwined to form complex wire structures for electrical cables, transformers, and other electrical components. The PLC control pitch system allows operators to customize wire bunching pitch with ease, ensuring the product meets specific technical requirements.

The Copper Wire Combining Machine functionality of the FC-801C makes it ideal for applications where different gauge copper wires are combined into a single cable. This capability is crucial in the production of power cables, communication cables, and automotive wiring harnesses. Its sizable machine dimensions (2500 x 1200 x 1600 mm) and weight (5500 kg) reflect its heavy-duty construction, providing stability and durability during operation.

Manufactured in China and certified by CE and UL, the FC-801C guarantees compliance with international safety and quality standards. Fuchuan offers this machine with a minimum order quantity of just one unit, making it accessible to both small and large enterprises. The machine is priced between $40,000 and $42,000 and is delivered securely packaged on a wooden pallet within 60 days of order confirmation. Payment terms require a 30% deposit with the remaining 70% due before shipment.

With a total power consumption of 22kw and a monthly supply ability of 150 sets, this Copper Wire Wrapping, Interweaving, and Combining Machine is designed to meet the high-demand needs of modern wire production facilities. Its reliable performance, combined with precise control and heavy-duty build, makes the Fuchuan FC-801C an excellent investment for companies aiming to enhance their copper wire processing capabilities across various application occasions and industrial scenarios.

Customization:

Fuchuan offers professional product customization services for the Copper Wire Bunching Machine, model FC-801C. This Copper Wire Combining Machine is designed to efficiently handle Nickel Wire and Copper types, ensuring superior performance with an operating speed of 1400 RPM. Manufactured in China, the machine is CE/UL certified, guaranteeing high quality and safety standards.

We provide flexible customization options starting from a minimum order quantity of 1 unit. The Copper Wire Wrapping Machine comes with a sturdy wooden pallet packaging to ensure safe delivery. With a supply ability of 150 sets per month, we can meet your production demands promptly. The delivery time for customized orders is approximately 60 days.

The Copper Wire Intertwining Machine weighs 5500 Kg and has dimensions of 3000*1000*1800mm. It features a magnetic powder clutch rated at 2.5kgf for smooth and reliable operation. The price range for this machine is $40,000 to $42,000, with payment terms set at 30% deposit and 70% before shipment.

Choose Fuchuan for your Copper Wire Combining Machine customization needs and benefit from our expertise, quality assurance, and timely delivery.

Support and Services:

Our Copper Wire Bunching Machine is designed to provide efficient and reliable performance for bundling copper wires with precision and ease. To ensure optimal operation, regular maintenance and timely technical support are essential.

Technical support for the Copper Wire Bunching Machine includes installation guidance, troubleshooting assistance, and software updates if applicable. Our team of experts is available to help diagnose and resolve any issues that may arise during machine operation.

We offer comprehensive services including routine maintenance checks, replacement of worn parts, and performance optimization to extend the machine's lifespan and maintain high productivity levels.

For best results, it is recommended to follow the user manual instructions carefully and conduct periodic inspections to identify potential problems early. Proper lubrication, cleaning, and calibration are key steps in maintaining the machine’s accuracy and efficiency.

Our support services also encompass training sessions for operators to ensure they are well-versed in the machine’s functions and safety protocols, minimizing downtime and enhancing operational safety.

In the event of technical difficulties, our support team will provide prompt assistance to minimize disruption and get your Copper Wire Bunching Machine back to full operation as quickly as possible.

We are committed to delivering high-quality technical support and service to help you achieve the best performance from your Copper Wire Bunching Machine.

Packing and Shipping:

Product Packaging:

The Copper Wire Bunching Machine is carefully packed to ensure safe delivery and protection from damage during transit. The machine is first covered with a protective film to prevent scratches and moisture. It is then securely placed inside a sturdy wooden crate, reinforced with cushioning materials such as foam and bubble wrap to absorb shocks and vibrations. All movable parts are locked or secured to avoid any displacement. The packaging is clearly labeled with handling instructions and product details to facilitate easy identification and careful handling.

Shipping:

We offer reliable shipping options to deliver the Copper Wire Bunching Machine safely to your location. The machine can be shipped via sea freight, air freight, or land transportation depending on your requirements and destination. Shipping schedules and costs are communicated promptly upon order confirmation. We ensure all necessary export documentation, including customs clearance papers and certificates of origin, are prepared to facilitate smooth delivery. Tracking information will be provided so you can monitor your shipment until it arrives at your doorstep.

FAQ:

Q1: What is the brand and model number of this Copper Wire Bunching Machine?

A1: The Copper Wire Bunching Machine is manufactured by Fuchuan, and the model number is FC-801C.

Q2: Where is the Copper Wire Bunching Machine made?

A2: This machine is made in China.

Q3: What certifications does the FC-801C Copper Wire Bunching Machine have?

A3: The machine is CE and UL certified, ensuring it meets international safety and quality standards.

Q4: What is the minimum order quantity and the price range for this machine?

A4: The minimum order quantity is 1 set, and the price ranges from $40,000 to $42,000.

Q5: What are the payment terms and delivery time for the FC-801C?

A5: Payment terms are 30% as deposit and 70% before shipment. The delivery time is approximately 60 days.

Q6: How is the Copper Wire Bunching Machine packaged for shipment?

A6: The machine is securely packaged on a wooden pallet to ensure safe delivery.

Q7: What is the supply ability of the Fuchuan FC-801C Copper Wire Bunching Machine?

A7: The supply ability is 150 sets per month, allowing for timely fulfillment of orders.