Noise Level Less Than 79dB Copper Wire Combining Machine Suitable for Core Wire Dia 005 to 032mm Wire Processing Equipment

Product Description:

The Copper Wire Bunching Machine is an advanced and highly efficient piece of equipment designed specifically for the processing and manufacturing of copper wire products. This machine is ideal for industries that require precise and reliable wire twisting, bundling, and interweaving processes. It serves as a versatile solution, combining the functions of a Copper Wire Twisting Machine, Copper Wire Bundling Machine, and Copper Wire Interweaving Machine, making it indispensable for modern wire production lines.

One of the standout features of this Copper Wire Bunching Machine is its ability to handle core wire diameters ranging from 0.05mm to 0.32mm. This wide range of wire diameters ensures that the machine can accommodate various types of copper wires used in different applications, from fine electrical wiring to heavier-duty copper strands. The precision and adaptability in handling such a spectrum of wire sizes make it a preferred choice for manufacturers aiming for quality and consistency.

The machine is equipped with a robust magnetic powder clutch capable of delivering a torque of 2.5kgf. This component is critical for maintaining smooth and controlled operation during the wire twisting and bundling processes. The magnetic powder clutch ensures that the machine operates with minimal mechanical wear and tear while providing the necessary force to twist and bunch copper wires accurately without damaging the delicate copper strands.

Production capacity is a vital consideration for any industrial machine, and this Copper Wire Bunching Machine excels in this area by offering a variable production capacity, typically ranging from 100 to 500 kilograms per hour. This flexibility allows manufacturers to adjust the machine's output based on their operational demands, whether they require lower volumes for specialized orders or high-volume continuous production runs. The ability to scale production efficiently helps reduce downtime and optimize manufacturing workflows.

To enhance the bundling process, the machine incorporates two pressing devices. These devices work concurrently to ensure that the copper wires are tightly pressed and held together during the bunching operation. The dual pressing system improves the uniformity and compactness of the wire bundles, resulting in higher-quality products that meet stringent industry standards. This feature is particularly beneficial when producing tightly packed wire bundles that require consistent mechanical strength and electrical conductivity.

The strand lay length of the Copper Wire Bunching Machine ranges from 0.8mm to 4.0mm across 14 different classes. This adjustable strand lay length allows operators to customize the twisting pattern and tightness of the copper wire strands according to specific application requirements. Whether the need is for fine, delicate wire bunching or more robust wire interweaving, the machine’s versatile strand lay settings deliver precise control over the final product’s structure and performance.

Combining the functionalities of a Copper Wire Twisting Machine, Copper Wire Bundling Machine, and Copper Wire Interweaving Machine, this Copper Wire Bunching Machine is engineered to meet the diverse needs of electrical, telecommunications, and industrial wire manufacturers. It enhances production efficiency, improves product quality, and reduces operational costs by integrating multiple wire processing steps into a single, streamlined machine.

In summary, the Copper Wire Bunching Machine is a highly reliable and adaptable solution for copper wire processing. Its capability to handle a broad range of core wire diameters, coupled with the powerful magnetic powder clutch and dual pressing devices, ensures optimal performance. With a variable production capacity of 100 to 500 Kg/hour and an adjustable strand lay length covering 14 classes from 0.8 to 4.0mm, it offers unmatched versatility and precision. This machine is a perfect investment for manufacturers seeking to enhance their copper wire twisting, bundling, and interweaving operations, delivering consistent, high-quality wire products every time.

Applications:

The Fuchuan FC-400B Copper Wire Bunching Machine is an advanced and high-speed solution designed for the efficient bundling and interconnecting of copper wires in various industrial settings. With an operating speed ranging from 1800 to 3000 RPM and a production capacity between 100 to 500 kilograms per hour, this machine ensures rapid processing while maintaining precision and quality. Certified by CE and UL, the FC-400B guarantees safety and reliability, making it a trusted choice for manufacturers worldwide.

This Copper Wire Interconnecting Machine is ideal for factories and workshops involved in the production of electrical cables, wiring harnesses, and other copper wire-based components. Its two pressing devices and a magnetic powder clutch with 2.5kgf force enable consistent and firm bundling of copper wires, which is essential for creating stable and durable wire assemblies. Whether in automotive, electronics, or telecommunications industries, the FC-400B excels in bundling copper wires efficiently, reducing manual labor and enhancing overall productivity.

Thanks to its robust design and high-speed operation, the Copper Wire Bundling Machine by Fuchuan is perfectly suited for large-scale manufacturing environments where speed and accuracy are critical. Its capacity to handle varying production loads makes it versatile for both small batches and mass production runs. Additionally, the machine’s packaging on wooden pallets ensures secure transportation, with a delivery time of approximately 45 days from China, supporting timely project execution.

For businesses looking to invest in a reliable Copper Wire Interconnecting Machine, the FC-400B offers a competitive price range between $10,000 and $14,000, with flexible payment terms of 30% deposit and 70% before shipment. With a supply ability of 150 sets per month, Fuchuan can meet substantial production demands, making this machine a strategic asset for wire processing operations aiming to improve efficiency and output quality.

In summary, the Fuchuan FC-400B Copper Wire Bunching Machine is the perfect choice for industries requiring high-speed, dependable, and scalable copper wire bundling solutions. Its advanced features, combined with excellent build quality and certification, make it an indispensable tool for modern copper wire interconnecting and bundling applications.

Support and Services:

Our Copper Wire Bunching Machine is designed to deliver high efficiency and precision in wire bunching processes. For technical support, we provide comprehensive assistance including installation guidance, operational training, and troubleshooting. Our team of experts is available to help optimize machine performance, conduct routine maintenance, and offer replacement parts to ensure minimal downtime.

We also offer customized service plans tailored to your production needs, including on-site support and remote diagnostics. Regular software updates and machine calibration services are provided to keep your Copper Wire Bunching Machine running at peak performance.

For best results, we recommend following the user manual closely and scheduling periodic maintenance checks. Our technical support team is committed to helping you achieve maximum productivity and longevity from your equipment.

Packing and Shipping:

Product Packaging:

The Copper Wire Bunching Machine is carefully packaged to ensure it arrives in perfect condition. Each machine is securely wrapped with protective materials to prevent any damage during transit. The packaging includes a sturdy wooden crate or reinforced cardboard box, depending on the size and weight of the machine. All accessories and components are packed separately within the main package, clearly labeled and cushioned to avoid movement. Additionally, moisture-absorbing packets and anti-rust materials are included to protect the machine from corrosion.

Shipping:

We offer reliable and efficient shipping options for the Copper Wire Bunching Machine. The product can be shipped via sea freight, air freight, or express courier, depending on the customer's preference and destination. Shipping schedules and delivery times are communicated clearly, and tracking information is provided for all shipments. Our logistics team ensures that all export documentation and customs clearance procedures are handled smoothly, facilitating timely delivery to your location. For international orders, we also provide assistance with insurance and special shipping requirements upon request.

FAQ:

Q1: What is the brand and model number of the Copper Wire Bunching Machine?

A1: The Copper Wire Bunching Machine is manufactured by Fuchuan, and the model number is FC-400B.

Q2: Where is the Copper Wire Bunching Machine produced?

A2: The machine is made in China.

Q3: What certifications does the FC-400B Copper Wire Bunching Machine have?

A3: The machine is certified with CE and UL certifications.

Q4: What is the price range and minimum order quantity for the Copper Wire Bunching Machine?

A4: The price ranges from $10,000 to $14,000, and the minimum order quantity is 1 set.

Q5: What are the packaging details and delivery time for this machine?

A5: The Copper Wire Bunching Machine is packaged on a wooden pallet, and the delivery time is approximately 45 days.

Q6: What are the payment terms and supply capacity for the FC-400B model?

A6: Payment terms are 30% as a deposit and 70% before shipment. The supply ability is 150 sets per month.