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High Speed Wire Extruder Machine For Bare Copper Wires , Tinned Wires

Good quality Wire Twisting Machine for sales
Good quality Wire Twisting Machine for sales
The machine from Fuchuan is with high quality.We have confidence of its machine. And we have cooperation for many years. No 1 machine in China.

—— Mr Robert Klimko

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High Speed Wire Extruder Machine For Bare Copper Wires , Tinned Wires

China High Speed Wire Extruder Machine For Bare Copper Wires , Tinned Wires supplier

Large Image :  High Speed Wire Extruder Machine For Bare Copper Wires , Tinned Wires

Product Details:

Place of Origin: China JiangSu
Brand Name: Fuchuan
Certification: ISO9001:2008
Model Number: FC-500B

Payment & Shipping Terms:

Minimum Order Quantity: Negotiation
Price: Negotiable
Packaging Details: normal packing
Delivery Time: 45days
Payment Terms: T/T, L/C
Supply Ability: 500 sets one year
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Detailed Product Description
Name: Wire Extruder Machine Single Wire Dia(mm): Φ0.08~0.45
Stranding Section Area(mm²): 0.05~2.5 Core Wire Single Wire Dia(mm): Φ0.5~1.5
Core Wire Stranding Outer Dia(mm): Φ1.0~3.0 Application: Bare Copper Wires , Tinned Wires

High Speed Wire Extruder Machine For Bare Copper Wires , Tinned Wires

 

Wire Extruder Machine Characteristics:

 

High rotating speed, constant tension from empty to full bobbin, especially for high quality stranding wire; use synchronous belt drive; Change guide wheel to change lay distance, easy to operate.

 

Wire Extruder Machine Merits:

  • Spindle lubrication: butter lubrication (Oil lubrication defects: the oil’s temperature increases while high-speed operation , and the oil mist will concentrate into beads on the wall , falling to the reel and pollute the conductor, cause blister when conduct insulating )
  • Security protection: If the door contact is not in place, lift contact is not in place, internal and external wire broken error display in the touch screen on the automatic alarm or can not start to work
  • Spindle andþ aluminum disc ¨rotation arm finish: after high-speed dynamic balancer processing; noise less than dB
  • Electrical control: user-friendly touch screen interface operation, control by the PLC programmer + inverter
  • Flyer Bow :þ Japan imported SK5, finished with heat treatment, the surface of hard chrome þ Imported fiber glass Transmission system: drive with synchronous belts , laying accurate, no internal lubrication position, no waste products effect by refueling and machine cleaning
  • Change the lay length: easy to operate, just change the leading wheel according to the lay length sheet
  • Meter counting way: internal meter counter,

Wire Extruder Machine Main performance parameters

  • Application: cores twister and conductor stranding ,such as bare wire, tinned wire, nickel wire ,silver plated wire,enameled wire,copper clad aluminum,, alloy wire and etc. 1 + 6 can replace twisting with stranding
  • Mono-filament diameter range: mm
  • Twisted wire diameter range: mm
  • Stranded cross-sectional area: mm²
  • Spool specifications: PND
  • Max speed : RPM(Design speed); (different specifications ,different speed )
  • Normal working speed: up to 80% of Max speed
  • Cable laying: mm polish rod bearing type ,rolling lay length and distance can be accurately adjusted
  • Strand lay length: mm
  • Main motor: KW AC motor + inverter
  • Assembly volume: about Kg
  • Twisted direction: left and right direction can be arbitrarily selected, pull the switch bar to change the direction,easy operation
  • Brake: With electromagnetic brakes, can achieve automatic braking when internal /external disconnection, and meet setting meters
  • Tension control: magnetic clutch control thread tension, by the PLC program controller automatically adjust the tension, keep the tension constant
  • Machine drive bearings:Japan NSK bearings
  • Timing belt: import from US
  • Spool lifting :¨ Manual lifting ¨ Electric lifting
  • Spindle lubrication: butter lubrication
  • Noise index: about dB
  • Machine size (mm): L × W × H
  • Weight: Kg
  • Painting: RAL5015 light blue (can be customization according to customer requirements)
  • Packing: waterproof simple packaging
  • Direction: left hand machine, i.e, facing to the front door,pay-off on the right (can be customization according to customer requirements)
  • Body and door seal: plastic seal
  • Spindle bearing Seal: Mechanical oil retaining ring
Equipment Model FC-500B FC-650B-2 FC-800B
Twisting Usage Apply for the twisting of above seven pcs of bare copper wires, tinned wires, silver jacketed wires and enameled wires),double twisting for core wires.
 Single Wire Dia(mm) Φ0.08~0.45 Φ0.38~1.7 Φ0.38~1.7
Stranding Section Area(mm²) 0.05~2.5 1.0~16 1.0~16

Core wire single wire dia(mm)
Φ0.5~1.5 Φ1.0~4.0 Φ1.0~4.0

Core wire stranding outer dia(mm)
Φ1.0~3.0 Φ2.0~8.0 Φ2.0~8.0
Pitch(mm) 6.3-52.3(24 Classes) 20-160(34 Classes) 23-147(20 Classes)
Direction of Lay optional for right or left
Take-up Bobbin(mm)
Outer dia*bore*outer width
Φ500*Φ56*375 Φ500*Φ127*375 Φ630*Φ56*475 Φ630*Φ127*475 Φ800*φ80*600
Max Rotating Speed(rpm) 3000RPM(6000TPM) 1600RPM(3200TPM) 1600RPM(3200TPM)
Main motor power 5.5KW 11KW 15KW
Inverter power 5.5KW 11KW 15KW
 Tension control method Touch screen+ PLC+ magnetic powder clutch, ensure the constant tension from empty to full bobbin
Magnetic powder clutch 1.2kgf 10kgf 10kgf
Protection automatically brake/stop 1)wire inside and outside is broken
2)the preset length is arrived
Brake mode Electromagnetic brake
 Traversing method Rolling wire with ring drive units, winding pitch and breadth are adjustable
Operation mode Touch Screen Operation

Dimension(mm)
2680L*1250W*1500H 3400L*1600W*1800H 4600L*2000W*2000H

 

Wire Extruder Machine Mechanical Performance

  • Body structure:

1.Material: low carbon steel welded together.

2.Structure: the body by annealing and aging, to eliminate internal stress, and then boring by a precision boring machine to forming a molding.

  • Bunching Entry part:

1.Bunching Entry position: facing to the front door, at the right side of the machine (can be customization according to customer requirements to change to the left side).

2.Bunching Entry Mode : from the pay-off device through the disconnection sensing area, first to the total sub-line board (sub-hole by 1 +6 +12 + ... distribution), through first pressure mold, then the second Pressure mold, after entering the right spindle within the wire guide wheel. From the aluminum arch with porcelain ring and then into the left spindle within the wire guide wheel, and then through the center corner’s guide wheel to the leading wheel, Final to the aligner’s guide wheel to cable laying (see wire bunching entry pattern diagram)

  • Spindle:

1.Material: 40Cr steel forging after quenching and tempering treatment.

2.Accuracy: The shaft core outer face diameter and the bearing end face are ground to ensure concentricity and verticality with the axis.

3.Dynamic balance: Standard of G2.5 (0.03g of weight difference)

  • ¨Aluminum plate / ¨ Rotation Arm

1.Material:¨ ZL104 / ¨45# steel

2.Accuracy: All end faces are positioned relative to the locating holes(less than 0.03 grams)

3.Dynamic balance: Accuracy of G2.5 (0.03 grams of weight difference)

  • Bow

1.Material: ¨ Japan imported SK5 ¨ Imported fiber glass

2.Shape: special appearance, reduce the wind resistance.

3.Weight tolerance : less than 0.03 grams per pair

  • Transmission part: with imported synchronous belt drive, laying length accurate
  • Wire entry wheel:

1.Material: # 45 steel finished with heat treatment HRC30-40.

2.Hard chrome plated on the surface, not easy to wear

  • Spindle housing:

1.Material: ductile iron QT42-10.

2.Processing: CNC machine tooling

3.Accuracy: one processing hole end molding, to ensure concentricity.

  • Spindle bearing lubrication system:

1.Lubrication method: butter lubrication

2.Butter Model: LGMT2

3.Sealing method: mechanical oil retaining ring, keep the machine clean inside

  • Take up:Tensile tension control through the magnetic clutch control thread tension, by the PLC program controller automatically adjust the tension, keep tension constant
  • Cable laying:Special two-way cable laying device, φ mm light rod bearing type,lay length and distance can be accurately adjusted

 

Description Model Origin
1.Host Motor   SIEMENS
2.Inverter   INOVANCE
3.PLC Programmer   INOVANCE
4.PLC Expander   INOVANCE
5.Touch Screen   Weinview
6.Electromagnetic Brake   WREZUN
7.Magnetic Clutch   CHAIN TAIL
8.Spindle Bearings 1SET SWEDEN SKF
Other Bearings 1SET JAPAN NSK
9.Timing Belt 1SET US GATES
10.Cable Laying Device   SHANXI Tian Xiang
11.¨Manual hydraulic pump   TAIWAN SHUNXIN
¨Electrical hydraulic pump    
¨Electrical screw rod+Motor    
12.Tension Controller   TAIWAN
13.Bow 1SET ¨Japan SK5 /¨Fiber glass
14.Body 1SET Self-processing
15.Spindle 2pcs Self-processing
16.Aluminum Plate 2pcs Self-processing
17.Timing Pulley 1SET SHANGHAI FENGKE
18.Bearing Housings 1SET Self-processing
19.Disc 2pcs Self-processing
20.Transmission Shaft 1pcs Subcontracting
21.Leading Wheel 1SET Self-processing with hard chrome plating
22.Wire guide wheel 6pcs Self-processing with hard chrome plating

 

  • Spare parts sheet
No. Description Model Qty Remark
1 Spindle guide wheel (with Bearings) 1SET  
2 Wire guide wheel (with Bearings) 1SET  
3 Loops in Bow   3pcs  
4 Split plate porcelain ring Φ6.8 3pcs  
5 Stranded Die Client provide    
6-9 Timing belt   1pcs  
10 Spool Top sleeve According to customer’s reel drawings 1SET  
11 SKF Butter LGMT2/1

1

Bottle

1KG
12 Grease gun   1pcs  
13 Tool With hex wrench, open wrench and etc 1SET  
14 Operating instructions   1SET  
15 Electrical Schematic   1SET  
16 Inverter manual   1pcs  

 

High Speed Wire Extruder Machine For Bare Copper Wires , Tinned Wires

Contact Details
Kunshan Fuchuan Electrical and Mechanical Co.,ltd

Contact Person: Fuchuan Sales Dept

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