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Automated Cable Twisting Machine / Sky Blue Wire Extruder Machine

Good quality Wire Twisting Machine for sales
Good quality Wire Twisting Machine for sales
The machine from Fuchuan is with high quality.We have confidence of its machine. And we have cooperation for many years. No 1 machine in China.

—— Mr Robert Klimko

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Automated Cable Twisting Machine / Sky Blue Wire Extruder Machine

China Automated Cable Twisting Machine / Sky Blue Wire Extruder Machine supplier

Large Image :  Automated Cable Twisting Machine / Sky Blue Wire Extruder Machine

Product Details:

Place of Origin: China JiangSu
Brand Name: Fuchuan
Certification: ISO9001:2008
Model Number: FC-1250B

Payment & Shipping Terms:

Minimum Order Quantity: Negotiation
Price: Negotiable
Packaging Details: normal packing
Delivery Time: 45days
Payment Terms: T/T, L/C
Supply Ability: 500 sets one year
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Detailed Product Description
Name: Cable Twisting Machine Feature: Automated
Stranding Section Area(mm²): 10.0~35.0 Core Wire Single Wire Dia(mm): Φ3.0~6.0
Core Wire Stranding Outer Dia(mm): Φ6.0~12.0 Pitch(mm): 41-155 (20 Classes)

Automated Cable Twisting Machine / Sky Blue Wire Extruder Machine

 

Cable Twisting Machine Merits:

  • Over-line system: The latest structure, the wire from the spindle directly across the guide wheel to the bow belt, the bow (with) a unique semi-circular groove design, with the bow with a semicircle porcelain ring line to avoid high-speed operation due to wind resistance Caused by stranding scratch, jump shares phenomenon
  • Spindle lubrication: butter lubrication (Oil lubrication defects: the oil’s temperature increases while high-speed operation , and the oil mist will concentrate into beads on the wall , falling to the reel and pollute the conductor, cause blister when conduct insulating )
  • Security protection: If the door contact is not in place, lift contact is not in place, internal and external wire broken error display in the touch screen on the automatic alarm or can not start to work
  • Spindle andþ aluminum disc ¨rotation arm finish: after high-speed dynamic balancer processing; noise less than dB
  • Electrical control: user-friendly touch screen interface operation, control by the PLC programmer + inverter
  • Flyer Bow :þ Japan imported SK5, finished with heat treatment, the surface of hard chrome þ Imported fiber glass Transmission system: drive with synchronous belts , laying accurate, no internal lubrication position, no waste products effect by refueling and machine cleaning

Cable Twisting Machine Main performance parameters

  • Main motor: KW AC motor + inverter
  • Assembly volume: about Kg
  • Twisted direction: left and right direction can be arbitrarily selected, pull the switch bar to change the direction,easy operation
  • Brake: With electromagnetic brakes, can achieve automatic braking when internal /external disconnection, and meet setting meters
  • Tension control: magnetic clutch control thread tension, by the PLC program controller automatically adjust the tension, keep the tension constant
  • Machine drive bearings:Japan NSK bearings
  • Timing belt: import from US
  • Spool lifting :¨ Manual lifting ¨ Electric lifting
  • Spindle lubrication: butter lubrication
  • Painting: RAL5015 light blue (can be customization according to customer requirements)
  • Packing: waterproof simple packaging
  • Direction: left hand machine, i.e, facing to the front door,pay-off on the right (can be customization according to customer requirements)
  • Body and door seal: plastic seal
  • Spindle bearing Seal: Mechanical oil retaining ring

 

Cable Twisting Machine Parameters

 

Equipment Model FC-1000B FC-1600B
Twisting Usage Apply for the twisting of above seven pcs of bare copper wires, tinned wires, alloy aluminium wires etc of BVR and RVV),double twisting for core wires.
Single Wire Dia(mm) Φ0.3~2.14 Φ0.5~2.52
Stranding Section Area(mm²) 6.0~25.0 10.0~50.0
Core wire single wire dia(mm) Φ2.0~4.0 Φ3.0~6.0
Core wire stranding outer dia(mm) Φ4.0~10.0 Φ6.0~15.0
Pitch(mm) 35-149(20) 60-260(20)
Direction of Lay optional for right or left
Take-up Bobbin(mm)
Outer dia*bore*outer width
Φ1000*Φ80*750 Φ1600*Φ80*1180
Max Rotating Speed(rpm) 1000(2000) 600(1200)
Main motor power 18.5KW 30KW
Inverter power 18.5KW 30KW
Tension control method Touch screen+ PLC+ magnetic powder clutch, ensure the constant tension from empty to full bobbin
Magnetic powder clutch 20kgf 40kgf
Protection automatically brake/stop 1)wire inside and outside is broken 2)the preset length is arrived
Brake mode Electromagnetic brake
Traversing method Rolling wire with ring drive units, winding pitch and breadth are adjustable
Lifting Mode Electric traverse rod control lifting
Operation mode Touch Screen Operation
Dimension(mm) 4000L*2200W*2100H 5000L*3000W*3000H

 

Mechanical Performance

  • Body structure:

1.Material: low carbon steel welded together.

2.Structure: the body by annealing and aging, to eliminate internal stress, and then boring by a precision boring machine to forming a molding.

  • Bunching Entry part:

1.Bunching Entry position: facing to the front door, at the right side of the machine (can be customization according to customer requirements to change to the left side).

2.Bunching Entry Mode : from the pay-off device through the disconnection sensing area, first to the total sub-line board (sub-hole by 1 +6 +12 + ... distribution), through first pressure mold, then the second Pressure mold, after entering the right spindle within the wire guide wheel. From the aluminum arch with porcelain ring and then into the left spindle within the wire guide wheel, and then through the center corner’s guide wheel to the leading wheel, Final to the aligner’s guide wheel to cable laying (see wire bunching entry pattern diagram)

  • Spindle:

1.Material: 40Cr steel forging after quenching and tempering treatment.

2.Accuracy: The shaft core outer face diameter and the bearing end face are ground to ensure concentricity and verticality with the axis.

3.Dynamic balance: Standard of G2.5 (0.03g of weight difference)

  • ¨Aluminum plate / ¨ Rotation Arm

1.Material:¨ ZL104 / ¨45# steel

2.Accuracy: All end faces are positioned relative to the locating holes(less than 0.03 grams)

3.Dynamic balance: Accuracy of G2.5 (0.03 grams of weight difference)

  • Bow

1.Material: ¨ Japan imported SK5 ¨ Imported fiber glass

2.Shape: special appearance, reduce the wind resistance.

3.Weight tolerance : less than 0.03 grams per pair

  • Transmission part: with imported synchronous belt drive, laying length accurate
  • Wire entry wheel:

1.Material: # 45 steel finished with heat treatment HRC30-40.

2.Hard chrome plated on the surface, not easy to wear

  • Spindle housing:

1.Material: ductile iron QT42-10.

2.Processing: CNC machine tooling

3.Accuracy: one processing hole end molding, to ensure concentricity.

  • Spindle bearing lubrication system:

1.Lubrication method: butter lubrication

2.Butter Model: LGMT2

3.Sealing method: mechanical oil retaining ring, keep the machine clean inside

  • Take up:Tensile tension control through the magnetic clutch control thread tension, by the PLC program controller automatically adjust the tension, keep tension constant
  • Cable laying:Special two-way cable laying device, φ mm light rod bearing type,lay length and distance can be accurately adjusted

 

Description Model Origin
1.Host Motor   SIEMENS
2.Inverter   INOVANCE
3.PLC Programmer   INOVANCE
4.PLC Expander   INOVANCE
5.Touch Screen   Weinview
6.Electromagnetic Brake   WREZUN
7.Magnetic Clutch   CHAIN TAIL
8.Spindle Bearings 1SET SWEDEN SKF
Other Bearings 1SET JAPAN NSK
9.Timing Belt 1SET US GATES
10.Cable Laying Device   SHANXI Tian Xiang
11.¨Manual hydraulic pump   TAIWAN SHUNXIN
¨Electrical hydraulic pump    
¨Electrical screw rod+Motor    
12.Tension Controller   TAIWAN
13.Bow 1SET ¨Japan SK5 /¨Fiber glass
14.Body 1SET Self-processing
15.Spindle 2pcs Self-processing
16.Aluminum Plate 2pcs Self-processing
17.Timing Pulley 1SET SHANGHAI FENGKE
18.Bearing Housings 1SET Self-processing
19.Disc 2pcs Self-processing
20.Transmission Shaft 1pcs Subcontracting
21.Leading Wheel 1SET Self-processing with hard chrome plating
22.Wire guide wheel 6pcs Self-processing with hard chrome plating

 

Automated Cable Twisting Machine / Sky Blue Wire Extruder Machine

Contact Details
Kunshan Fuchuan Electrical and Mechanical Co.,ltd

Contact Person: Fuchuan Sales Dept

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